Robotic / Automated Air Blasting Equipment
Rodeco can meet your robotic and automated air blasting needs that include:
1. Increased production demands
2. Quality Control
3. Precision Control
4. Labor Reduction
Robotic Air Blast Systems
To meet evolving requirements and challenges our growing portfolio of robotic blast system optional features include: servo controlled auxiliary axis, vision systems, off-line programming, coordinated part manipulation, end-effectors for part manipulation, custom part fixturing, unified HMI controls for data collection, RFID/Barcode scanners, Laser Scanners, Ethernet communication, IOT capable remote access routers for data collection and monitoring.
Robotic Grit Blast
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Robotic Blasting Cell
Empire cell machines package our automation arsenal into compact systems designed to conserve space and keep parts jumping through the production process. The actions of these systems can be coordinated through programmable controls, if required, to synchronize blast pressures and duration, nozzle movement, part orientation and other variables affecting cleaning, peening and finishing operations. Our test lab and engineering staff work imaginatively with customers to deliver the “leanest, cleanest” machine for the job.
Multi-Robotic System
Indexing Turntable systems have been a staple in the manufacturing industry for many years. An indexing turntable provides precise positioning of the work piece in front of blasting nozzles for guaranteed repeatability of process requirements. These units allow for a variety of loading and unloading options, ranging from simple manual operation to more sophisticated robotic operations.
Empire offers a variety of standard platforms along with custom systems to accommodate almost any size work piece. Depending on customers production requirements, configurations can range from 2 -24 rotating part stations. Along with precise positioning of the indexing turntable, the rotating part stations add to the assurance of quality and complete part coverage during the blasting cycle.
Indexing Turntable Machine
The indexing turntable is a programmable automated blast system that offers both unparalleled increased cycle times and blast pattern consistency. The automated oscillating nozzle maintains the same distance and travers speed not obtainable with manual blasting. The indexing turntable is available with options to blast you most complex parts. This unit excels with both cylindrical parts as well as other configurations.
Continuous Processing Machines
Turntable and in-line machines for continuous processing. These systems can be loaded and unloaded manually, equipped with robotic arms are designed as an integral part of the production line.
Our continuous turntable machines come in four standard models with table diameters ranging from 36 inches up to 108 inches. Larger units are available with two rotary blast heads. The heads can be oriented to perform separate functions, such as blasting the interior and exterior of parts at the same time. Standard features include a rubber cabinet lining and a urethane coating on the turntable for extended service life.
Single Piece Flow Cell Machines
Single-station cell machines serve as just one example of how we meet the ever-changing demands of manufacturers worldwide. Our cell machines reduce inventory requirements and conserve floor space, giving many customers the winning edge in an increasingly competitive global marketplace.
Rotary Blast Heads
Rotary blast head delivers tremendous coverage while conserving compressed air. When the application calls for it, our rotary head will outperform any horizontal-nozzle oscillator, including our own, by reducing the number of blast guns and energy required for the job. Our rotary heads contribute to the outstanding performance of our in-line conveyor, continuous turntable and batch turntable machines.
This unique method of blasting ensures complete part coverage, even with irregular shaped parts. Blasting is accomplished through Empire’s MH-3 suction type blast guns. The rotary head configuration is available in 4, 6 and 9 gun arrangements. These guns are mounted on a rotating assembly which includes media flow regulators and universally adjustable arms to position each blast gun. Each gun can be manually turned on and off to reduce air consumption when processing non complex parts. Once locked into place, the guns will not change position due to vibration, inertial loads, or other forces normal to the system. The head speed is easily adjustable from 0-60 RPM
Empire Shot Peening Equipment
Despite having a similar appearance to traditional air blast equipment, Shot peening has built in controls to ensure a controlled process. In the peening process we control and monitor the impact energy by: air pressure, media flow rate, and consistent shot working mix. Unlike traditional wheel blast equipment we can control a tighter parameter, essential while manufacturing components with tight tolerances.
Though the visual appeal of a shot peening machine is very similar to a conventional ‘blast cleaning’ machine, the process is quite different. Shot peening is all about controlling the process of blasting. Shot peening is driven, protected and monitored by audits and specifications. Conformance to such audits and specifications is the only way one can achieve repeatable accurate and consistent peening results. At the core of all blasting processes is the concept of transferring impact energy on to the component being processed. In shot peening, we monitor and control this impact energy by its0 major constituents – air pressure, media flow rate, constant media size, media shape and several other parameters
Despite having a similar appearance to traditional air blast equipment, Shot peening has built in controls to ensure a controlled process. In the peening process we control and monitor the impact energy by: air pressure, media flow rate, and consistent shot working mix. Unlike traditional wheel blast equipment we can control a tighter parameter, essential while manufacturing components with tight tolerances.
In-Line Blast System
In-Line Blast Systems are designed based on a material handling, part size, part weight, part geometry, as well as needed production rates. Typical configurations consist of flat belts, split belts, and rollers. The manipulation of the nozzle allows us to insure maximum coverage and consistent results.
Custom Automated Blast Systems
Custom automated blast systems allow us the opportunity to offer complete one of machines designed and tailored to your manufacturing needs. Custom engineering will design the right machine based on: part configuration, part size, material handling needs, and production rates.
Rodeco Can Help Determine the Right Automated Air Blast Equipment for The Job. Utilize Our Process Development and Lab Testing Services.
If you are ready to make a purchase or need guidance on which air blast system would work for you, call us today
